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Unlocking the Power of AIAG CQI-11: A Comprehensive Guide to Excellence in Manufacturing

Part II: The Process Tables (The "Exclusive" Data)

• Table A: Zinc/Zinc Alloy Plating (Alkaline/Chloride)
• Table B: Zinc-Nickel Plating
• Table C: Electro-polishing, Nickel & Chrome
• Table D: Hard Chrome
• Table E: Anodizing (Sulfuric/Boric-Sulfuric)
• Table F: Electroless Nickel

• Heat-treat system description and scope
• Process controls: temperature uniformity, control zones, and thermocouples
• Quench systems: medium control, agitation, temperature
• Atmosphere and furnacing: carburizing, nitriding, vacuum processes, atmosphere monitoring
• Calibration, test equipment, and monitoring (TUS — Temperature Uniformity Surveys)
• Operator training, procedure documentation, and change control
• Preventive maintenance, spare parts, and failure modes
• Product/process traceability, records, and nonconforming material handling
• Measurement systems and data collection for continuous improvement